Microscale Fastening System in
Mechanical Watches

MIT Culpepper Lab, Oct. 2022 - Sept. 2023

Image

Research Project

ProductDesign/Mechanism

In this long-term project, we are developing a new microscale fastening system for mechanical watches. Constrained by size, material, and precision requirements in watch design, the goal is increasing shock absorption and reducing failure rates to improve durability, while also considering manufacturability and ease of assembly. Due to confidentiality, some pictures and results are omitted here.

Skills

  • SolidWorks/FEA
  • Manufacturing
  • Precision Design
  • Patent Development

Supervisors

  • Prof. Martin Culpepper
  • Alejandro Martinez
  • Luke Hardy

Material Testing / Selection

The small scale of watch mechanisms constrains the materials we can use. A series of tests were performed to help us understand material properties at this scale.

Image
Instron Test of the Samples

Image
Metallurgy Etch of the Samples

Design Simulation / Prototypes

Through a series of design iterations, we downselected several possible mechanisms to investigate. We created larger-scale models and simulations for each of these to see if they were functional when applied to the smaller scale. We used standard methods, including FEA, Matlab simulations, and building prototypes.

Image
Example of Mechanism Prototype

Image
Example of Flexure Mechanism Force Simulation

Fatigue Testing / Impact Testing

After designing the mechanisms, we simulated their performance under different loads and employed drop tests, shock tests, and vibration tests. We used the results from our tests to iteratively improve our microscale designs.

Image
Shock Test Setup

Image
Simulation of Vibration Tests

Image
Captures from Drop Tests using a Dummy Mass